Optimising the under-reamer string design for wells at Hai Thach field, Nam Con Son basin

PETROVIETNAM  
PETROVIETNAM JOURNAL  
Volume 6/2020, pp. 37 - 44  
ISSN 2615-9902  
OPTIMISING THE UNDER-REAMER STRING DESIGN FOR WELLS  
AT HAI THACH FIELD, NAM CON SON BASIN  
Hoang Thanh Tung1, Nguyen Pham Huy Cuong2, Tran Hong Nam3, Le Quang Duyen4, Dao Thi Uyen4  
1Petrovietnam Drilling and Well Services Corporation (PV Drilling)  
2Bien Dong Petroleum Operating Company (Bien Dong POC)  
3Petrovietnam Exploration Production Corporation (PVEP)  
4Hanoi University of Mining and Geology (HUMG)  
Email: tunght@pvdrilling.com.vn  
Summary  
According to the drilling program approved for Hai Thach field, the drilling section below the 16” casing liner (14.85” internal  
diameter) will be carried out by two separate BHAs: first drilling the 12.25”section by PDC bit to the section target, then under-reaming  
the wellbore to 14.5”and 16.5”diameter in order to run 13.625”casing string. Using two separate BHAs for reaming the wellbore certainly  
leads to a time increase in the run in hole (RIH) and pull out of the hole (POOH) of the drill-string and hence the associated costs such as  
rig and other related third party services. Therefore, it is necessary to study and calculate the optimal drill-string design to ensure the  
wellbore under-reaming as well as to minimise the drill-string running time, thereby improving the Drillex and Capex. The application  
of the optimised reamer string design in the wells of Hai Thach field has brought a feasible concept that can be applied for other wells  
having similar profiles and geological stratigraphy in Vietnam in the future.  
Key words: Under-reamer string optimisation, wellbore reaming, drill-string simulation, reamer string design, Hai Thach field.  
1. General  
Well HT-xx is designed with a well profile completed  
by a 30” conductor pipe and 22” surface casing × 16” cas-  
ing liner × 13.625intermediate casing × 10intermediate  
casing and 5.5production tubing (Table 1).  
Because the 14.5” PDC bit was not available in the  
market at the time of drilling operation, it required more  
time as well as higher cost to order due to the customised  
design and manufacture. Therefore, the solution in this  
situation was to use a pilot drill-string with the 12.25PDC  
bit for reaming the borehole below 16casing shoe to the  
two diameters of 14.5” and 16.5” to reach the target men-  
tioned above.  
According to the well design, the 16.5” hole section  
is used for 13.625” casing running, the wellbore diameter  
must reach 16.5” to ensure sufficient annular for cement-  
ing to achieve the highest quality and efficiency.  
2. Optimal solution design  
2.1. Primarily approved design  
But the fact is that the 16” casing liner has internal di-  
ameter of only 14.85. It is, therefore, merely possible to  
drill inside casing with a bit of 14.5” when going through  
cement below the 16” casing shoe and then reaming the  
hole up to 16.5”; however, the 14.5” PDC bit cannot bring  
up the borehole diameter up to 16.5” for 13.625” casing  
running and cementing. So, the under-reaming equip-  
ment is needed to achieve the required wellbore diam-  
eter of 16.5” for running the 13.625” intermediate casing  
(Figure 1).  
With the approved drilling program as described  
above, for reaming the wellbore to 16.5” for the 13.625”  
casing section, it is necessary to have two BHAs with de-  
tails as follows (Tables 2 and 3).  
- 12.25pilot BHA, and  
- 12.25× 14.5× 16.5under-reaming BHA.  
With pilot under-reaming BHAs, the drilling operation  
needs to run the process at least twice. It includes mak-  
ing up 12.25” pilot BHA then drilling to section target and  
POOH for 12.25” × 14.5” × 16.5” under-reaming BHA and  
Date of receipt: 14/6/2018. Date of review and editing: 14 - 28/6/2018.  
Date of approval: 5/6/2020.  
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Table 1. Casing specification for well HT-xx [1]  
Inner  
ꢂreꢁꢁure  
ꢆꢂꢁiꢉ  
4,900  
6,360  
ꢊuter  
ꢂreꢁꢁure  
ꢆꢂꢁiꢉ  
4,090  
3,870  
ꢋield  
ꢁtrenꢅth  
ꢆꢌ1ꢍꢍꢍ lꢇꢁꢉ  
7,521  
ꢄeiꢅht  
ꢆlꢇꢈftꢉ  
ꢊꢀ  
ꢆinꢉ  
Iꢀ  
ꢆinꢉ  
ꢀeꢁcriꢂtion  
ꢃrade  
30” Conductor  
22” Surface casing  
16” Intermediate casing  
13.625” Intermediate casing  
X56  
X80  
P110  
456  
224  
96  
88.2  
73.2  
68.7  
39.0  
29.7  
23.0  
30  
22  
16  
13.625  
10.75  
10  
7.625  
5.5  
27  
20  
5,278  
3,065  
3,191  
2,660  
2,516  
1,231  
959  
729  
14.85  
12.375  
9.394  
8.672  
6.625  
4.376  
4.67  
6,920  
2,340  
4,800  
Q125  
10,030  
13,670  
15,050  
12,620  
19,670  
14,530  
SM125S  
SM125S  
P110  
10,810  
13,370  
11,080  
20,180  
14,540  
10.75” × 10” Production casing  
7.625” Contingency liner  
5.5” Production liner  
5.5” Production tubing  
SM13CRS-110  
SM13CRS-110  
5.5  
- Calculate, run the simulation to  
ensure that the drilling-string tools work  
stable for the formation to be drilled,  
30” Conductor pipe  
Hammering  
- Review hole cleaning efficiency  
and hydraulic model, simulate drilling  
parameters to select the BHA design for  
the highest ROP,  
30” Conductor @320 m TVD  
26” Hole section  
#1: 26" BHA (Motor /MWD) drill vertical to Section  
TD 1347.0mTVD /1348.0 mMD; WBM, KCL /PHPA  
9.2~9.5 ppg MW  
- Review the influence of directional  
drilling equipment in the process with the  
proposed BHA,  
20” Surface casing @ +/- 1,341.5 m TVD  
18.125” Hole section  
Kick - oꢀ & Build & turn right section  
#1. 18.125" Hole BHA (RSS/MWD/LWD/DH  
Dynamic), KOP 1,458 mMD, 1.8º/30m BUR,  
Complete build/turn to Max. 32.0º  
Inclination/5.5º  
Azimuth to section TD SBM 10.5 - 12.5 ppg MW  
[Normal Barite]  
13.625” x 16”  
Swell Packer  
- Check the change of well trajectory  
during drilling and reaming operation.  
16” Intermediate Casing @ +/- 1,341.5 m TVD  
12.25” x 16.5” Hole Section  
Hold & Tangent Section [32.0º Inclination / 5.5º  
Azimuth]  
It is a must to consider all key ele-  
ments and factors of well design, drilling  
equipment, drill bit, geological features,  
well trajectory, drilling fluids, drilling hy-  
draulics, drilling parameters as well as oth-  
er related factors. The results of the engi-  
neering study shown that during drilling  
and reaming, the proposal for BHA drilling  
and reaming from 12.25” to 14.5” diame-  
ter by SHO - Staged Smiths Hole Opener  
(Figure 2) and 16.5Rhino Reamer with an  
integrated BHA (with 3 different cutting  
inserts including drill, ream the borehole  
by Rhino Reamer up to 16.5"). "The Rhino  
Reamer XC gets around the limitations of  
the existing reaming equipment from an-  
other manufacturer and offers some out-  
standing features such as full activation  
with hydraulic mechanism or acceptance  
of multiple open/close times during op-  
eration (Figure 3).  
10.75” x 10”  
#1. 12.25" Pilot BHA (RSS/MWD/LWD/DH  
Dynamic) to section TD.  
#2. 12.25" x 14.1/2" x 16.1/2" Under Reamer BHA  
to section TD; SBM 14.5 - 15.9 ppg MW [Normal  
Barite]  
Casing Tie Back  
13.625” Intermediate Casing @ +/-2,870 m TVD  
12.25” Hole Section  
Hold & Tangent Section [32.0º Inclination / 5.5º  
Azimuth]  
#1. 12.25" BHA (RSS/MWD/LWD/DH Dynamic) to  
section TD; SBM 17.3 ppg MW [Fine Grind Barite]  
10” Intermediate casing @ +/-3,356 m TVD  
8.5” Hole Section  
Hold & Tangent Section [32.0º Inclination / 5.5º  
Azimuth]  
7.625” Contingency liner @ +/-3,500 m TVD  
5.5” Production Tubing @ +/-3,816 m TVD  
#1. 8.5BHA (RSS/MWD/LWD/DH Dynamic)  
to well TD; SBM 17.2 - 17.3 ppg MW [Fine Grind  
Barite]  
Figure 1. Well HT-xx profile.  
reaming the borehole up to 16.5” as required for 13.625” casing running  
and cementing. Undoubtedly, this process takes more time for POOH and  
RIH, which obviously pumps up the costs related to rig waiting and third  
parties services. Therefore, having an integrated solution to reduce the  
cost but ensure the quality and efficiency of well construction is crucial.  
2.2. Optimal solution proposal  
To propose an optimal solution for BHA drilling and reaming, it is req-  
uisite to consider the following:  
Rhino reamer XC has been put into op-  
eration worldwide since September 2012  
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Table 2. 12.25” pilot BHA configuration [2]  
ꢄuter  
diameter  
ꢅinꢆ  
ꢊccu.  
lenꢉth  
ꢅmꢆ  
ꢄꢁ  
ꢅinꢆ  
Iꢁ  
ꢅinꢆ  
ꢇenꢉth  
ꢅmꢆ  
ꢇower  
connection connection  
ꢈꢃꢃer  
ꢀo.  
ꢁeꢂcriꢃtion  
1
2
3
4
5
6
7
8
9
Bit - PDC - ꢀxed cutter  
AutoTrak steering unit  
Lower flex stabiliser  
OnTrak II - MWD sensor sub  
BCPM - MWD power and pulser sub  
CoPilot  
12.25  
Nozzle 5x20  
2.480 6.625 Reg  
6.625 Reg  
9.5 T2  
0.400  
2.530  
3.630  
7.010  
3.600  
2.300  
1.100  
1.700  
1.700  
1.700  
1.000  
56.40  
9.500  
28.20  
9.500  
9.400  
1.000  
152.00  
2774.03  
0.40  
2.93  
11.860  
9.500  
9.500  
9.500  
9.500  
9.500  
9.500  
9.500  
9.500  
8.000  
8.125  
8.000  
8.250  
8.000  
8.250  
8.000  
5.500  
5.500  
12.125  
11.75  
2.813  
2.875  
2.880  
2.813  
2.813  
9.5 T2  
9.5 T2  
9.5 T2  
9.5 T2  
9.5 T2  
9.5 T2  
6.56  
9.5 T2  
13.57  
17.17  
19.47  
20.57  
22.27  
23.97  
25.67  
26.67  
83.07  
92.57  
120.77  
130.27  
139.67  
140.67  
292.67  
3066.7  
9.5 T2  
9.5 T2  
Top stop sub NM  
7.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
VX54  
Sub - filter  
2.813 7.625 Reg  
2.813 7.625 Reg  
2.813 7.625 Reg  
2.813 7.625 Reg  
2.813 6.625 Reg  
2.813 6.625 Reg  
2.813 6.625 Reg  
2.813 6.625 Reg  
2.813 6.625 Reg  
2.813 6.625 Reg  
Float sub (non-ported plunger)  
10 String Stabiliser  
11 Sub - X/O  
11.375  
12 Drill collar x 6  
13 Jar  
14 Drill collar x 3  
15 Accelerator  
16 Drill collar x 1  
17 Sub - X/O  
18 5.5” HWDP ×16  
19 5.5” DP  
4.000  
4.778  
VX54  
VX54  
VX54  
VX54  
Table 3. 12.25”x14.5”x16.5” under-reaming BHA [2]  
ꢄuter  
diameter  
ꢊccu.  
lenꢉth  
ꢅmꢆ  
ꢄꢁ  
ꢅinꢆ  
Iꢁ  
ꢅinꢆ  
ꢇenꢉth  
ꢅmꢆ  
ꢇower  
connection connection  
ꢈꢃꢃer  
ꢀo.  
ꢁeꢂcriꢃtion  
ꢅinꢆ  
1
2
3
4
5
6
7
8
9
Bullnose  
8.000  
6.625 Reg  
0.40  
0.40  
2.10  
String stabiliser  
12.250  
8.000  
8.000  
8.000  
9.500  
9.500  
9.500  
9.500  
8.000  
8.125  
8.000  
8.250  
8.000  
8.250  
8.000  
5.500  
5.500  
2.813  
2.813  
3.000  
2.700  
2.813  
2.813  
2.813  
2.813  
2.813  
2.813  
2.813  
2.813  
2.813  
2.813  
4.000  
4.778  
6.625 Reg  
6.625 Reg  
6.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
VX54  
6.625 Reg  
6.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
7.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
6.625 Reg  
VX54  
1.70  
1.70  
Float sub (non-ported plunger type)  
Bit-hole opener (SHO)  
Under reamer  
3.80  
14.500  
16.500  
4.00  
7.80  
4.50  
12.30  
21.70  
23.40  
25.40  
26.40  
82.80  
92.30  
120.50  
130.00  
139.40  
140.40  
292.40  
Drill collar  
9.40  
Float sub (non-ported plunger type)  
String stabiliser  
1.70  
12.250  
2.00  
Sub - X/O  
1.00  
10 Drill collar x 6  
11 Jar  
56.40  
9.50  
12 Drill collar x 3  
13 Accelerator  
14 Drill collar x 1  
15 Sub - X/O  
16 5.5” HWDP x16  
17 5.5” DP  
28.20  
9.50  
9.40  
1.00  
VX54  
152.00  
VX54  
VX54  
2772.60 3065.00  
and some oil operators have successfully combined well  
drilling and reaming but no one has applied the method  
with 3 integrated cutting stages. Especially, this BHA pro-  
posal has never been applied for HPHT wells not only in  
Vietnam but also all over the world so far. Some limita-  
tions of the optimised design are the equipment capabil-  
ity to ream up borehole and hole cleaning, and monitor  
the well trajectory, namely:  
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PETROLEUM EXPLORATION & PRODUCTION  
- Existing wellbore diameter  
expansion  
combination  
equipment  
of  
uses  
mechanical  
a
mechanisms (ball-drop) to activate  
the cutter block and retains only  
one hydraulic mechanism during  
operation. Since this combination  
can be used only for a single opening  
and closing cycle of cutting blades,  
it reduces the equipment flexibility  
during the reaming. This also makes it  
difficult to drill a well through complex  
geologic formations and the design  
will greatly lower the hole cleaning  
efficiency during and after drilling.  
Figure 2. Staged hole opener - SHO of Smiths Bit [3].  
- Normally being activated by a  
ball-drop mechanism, reamer is only  
located above the MWD tools and  
cannot be placed close to the drill  
bit. This fact leads to the bare hole  
increase below the borehole reaming  
section. The length of borehole to be  
expanded leads to an extreme risk for  
the casing seat point in the abnormal  
or high pressure as we need to place  
the casing seat on the strongest and  
most stable foundation possible to  
guarantee the drilling to the next well  
section.  
- The incompatibility between  
the cutting mechanisms of the  
equipment leads to decrease ROP and  
extend the drilling time.  
2.3. Engineering study result  
Simulation is run for proposed op-  
timal BHA options and engineering/  
design study as specified in Table 4.  
The proposed drilling tool speci-  
fications are brought into calculation/  
simulation and check for stability  
through different types of formation.  
The output is indicated in Table 4.  
The bending stress for BHA is  
checked with drilling parameter input  
relevant to the types of drilled forma-  
tion (Figure 5).  
Figure 3. Rhino reamer XC [4].  
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Table 4. The proposed BHA options  
ꢀꢁtion ꢂ 1  
ꢀꢁtion ꢂ 2  
ꢀꢁtion ꢂ ꢃ  
ꢀꢁtion ꢂ ꢄ  
ꢈaꢉ.  
ꢀꢊ  
ꢇccum.  
ꢋenꢌth  
(ft)  
ꢈaꢉ.  
ꢀꢊ  
ꢇccum.  
ꢋenꢌth  
(ft)  
ꢈaꢉ.  
ꢀꢊ  
ꢇccum.  
ꢋenꢌth  
(ft)  
ꢈaꢉ.  
ꢀꢊ  
ꢇccum.  
ꢋenꢌth  
(ft)  
ꢅꢆꢇ 2  
ꢅꢆꢇ 2a  
ꢅꢆꢇ 2ꢍ  
ꢅꢆꢇ 2c  
(in)  
(in)  
(in)  
(in)  
6.7500  
7.0000  
8.2500  
8.2500  
8.0000  
8.2500  
8.0625  
8.1250  
9.5000  
9050.00  
974.714  
476.026  
472.746  
441.746  
410.578  
318.058  
284.571  
99.531  
96.251  
6.7500  
7.0000  
8.2500  
8.2500  
8.0000  
8.2500  
8.0625  
8.1250  
9.5000  
9.5000  
9050.00  
979.927  
481.239  
477.959  
446.959  
415.791  
323.271  
289.784  
104.744  
101.464  
6.7500  
7.0000  
8.2500  
8.2500  
8.0000  
8.2500  
8.0625  
8.1250  
9.5000  
9.5000  
9050.00  
986.487  
487.799  
484.519  
453.519  
422.351  
329.831  
296.344  
111.304  
108.024  
6.7500  
7.0000  
8.2500  
8.2500  
8.0000  
8.2500  
8.0625  
8.1250  
9.5000  
9.5000  
9050.00  
989.767  
491.079  
487.799  
456.799  
425.631  
333.111  
299.624  
114.584  
111.304  
ꢎꢏꢎꢐ ꢊꢑ  
ꢎꢏꢎꢐ ꢆꢓꢊꢑ ꢉ1ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢊrill collar ꢉ 1  
ꢇccelerator  
ꢊrill collar ꢉ ꢃ  
ꢘar  
ꢊrill collar ꢉ ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢙloat ꢚuꢍ ꢛnon ꢁorted  
ꢁlunꢌer tꢜꢁeꢝ  
ꢕuꢍ filter  
ꢕtrinꢌ ꢚtaꢍiliꢞer  
Toꢁ ꢚtoꢁ ꢚuꢍ ꢟꢈ  
ꢠoꢖꢁilot  
ꢅꢠꢑꢈꢖꢈꢓꢊ ꢁower  
and ꢁulꢚe ꢚuꢍ  
ꢀntrack II ꢡ ꢈꢓꢊ  
ꢚenꢚor ꢚuꢍ  
ꢢhino reamer  
ꢕꢆꢀ  
ꢎꢏꢎꢐ ꢊꢑ  
ꢎꢏꢎꢐ ꢆꢓ ꢊꢑ ꢉ1ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢊrill collar ꢉ 1  
ꢇccelerator  
ꢊrill collar ꢉ ꢃ  
ꢘar  
ꢊrill collar ꢉ ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢙloat ꢚuꢍ ꢛnon ꢁorted  
ꢁlunꢌer tꢜꢁeꢝ  
ꢕuꢍ filter  
ꢕtrinꢌ ꢚtaꢍiliꢞer  
Toꢁ ꢚtoꢁ ꢚuꢍ ꢟꢈ  
ꢠoꢖꢁilot  
ꢅꢠꢑꢈꢖꢈꢓꢊ ꢁower  
and ꢁulꢚe ꢚuꢍ  
ꢀntrack II ꢡ ꢈꢓꢊ  
ꢚenꢚor ꢚuꢍ  
ꢕuꢍ ꢗꢒꢀ  
ꢢhino reamer  
ꢕꢆꢀ  
ꢎꢏꢎꢐ ꢊꢑ  
ꢎꢏꢎꢐ ꢆꢓꢊꢑ ꢉ1ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢊrill collar ꢉ 1  
ꢇccelerator  
ꢊrill collar ꢉ ꢃ  
ꢘar  
ꢊrill collar ꢉ ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢙloat ꢚuꢍ ꢛnon ꢁorted  
ꢁlunꢌer tꢜꢁeꢝ  
ꢕuꢍ ꢙilter  
ꢕtrinꢌ ꢚtaꢍiliꢞer  
Toꢁ ꢚtoꢁ ꢚuꢍ ꢟꢈ  
ꢠoꢖꢁilot  
ꢅꢠꢑꢈꢖꢈꢓꢊ ꢁower  
and ꢁulꢚe ꢚuꢍ  
ꢀntrack II ꢡ ꢈꢓꢊ  
ꢚenꢚor ꢚuꢍ  
ꢕuꢍ ꢗꢒꢀ  
ꢢhino reamer  
ꢕtrinꢌ ꢚtaꢍiliꢞer  
ꢕuꢍ ꢗꢒꢀ  
ꢎ 1ꢒ2ꢐ ꢊꢑ  
ꢎ 1ꢒ2ꢐ ꢆꢓꢊꢑ ꢉ1ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢊrill collar ꢉ 1  
ꢇccelerator  
ꢊrill collar ꢉ ꢃ  
ꢘar  
ꢊrill collar ꢉ ꢔ  
ꢕuꢍ ꢖ ꢗꢒꢀ  
ꢙloat ꢚuꢍ ꢛnon ꢁorted  
ꢁlunꢌer tꢜꢁeꢝ  
ꢕuꢍ filter  
ꢕtrinꢌ ꢚtaꢍiliꢞer  
Toꢁ ꢚtoꢁ ꢚuꢍ ꢟꢈ  
ꢠoꢖꢁilot  
ꢅꢠꢑꢈꢖꢈꢓꢊ ꢁower  
and ꢁulꢚe ꢚuꢍ  
ꢀntrack II ꢡ ꢈꢓꢊ  
ꢚenꢚor ꢚuꢍ  
ꢕuꢍ ꢗꢒꢀ  
ꢢhino reamer  
ꢕuꢍ ꢗꢒꢀ  
9.5000  
9.5000  
12.250  
9.5000  
9.5000  
9.5000  
90.674  
85.097  
79.003  
75.395  
67.850  
9.5000  
12.250  
9.5000  
9.5000  
9.5000  
95.887  
90.310  
87.030  
83.422  
75.877  
9.5000  
12.250  
9.5000  
9.5000  
9.5000  
102.447  
96.870  
93.590  
89.982  
82.437  
9.5000  
12.250  
9.5000  
9.5000  
9.5000  
105.727  
100.150  
96.870  
93.262  
85.717  
11.750  
56.039  
11.750  
64.394  
11.750  
70.954  
11.750  
74.234  
16.500  
14.500  
12.250  
33.039  
13.529  
0.8990  
9.500  
16.500  
14.500  
8.0000  
12.250  
41.404  
38.124  
18.614  
5.4910  
0.8990  
9.500  
16.500  
14.250  
8.0000  
14.500  
8.0000  
12.250  
47.964  
44.684  
25.174  
21.894  
18.614  
5.4910  
0.8990  
9.500  
16.500  
9.5000  
14.250  
8.0000  
14.500  
8.0000  
12.250  
51.244  
47.694  
28.454  
25.174  
21.894  
18.614  
5.4910  
0.8990  
ꢅit  
ꢅit ꢚuꢍ  
ꢅit  
ꢕtrinꢌ ꢚtaꢍiliꢞer  
ꢕuꢍ ꢗꢒꢀ  
ꢕꢆꢀ  
ꢅit ꢚuꢍ  
ꢅit  
ꢕꢆꢀ  
ꢅit ꢚuꢍ  
ꢅit  
Figure 4. Results of stability calculation of the integrated BHA when drilling and reaming through sandstone and shale formations.  
Figure 5. Simulation results with parameter input corresponding to the integrated drilling and reaming BHA through sandstone.  
PETROVIETNAM - JOURNAL VOL 6/2020  
41  
PETROLEUM EXPLORATION & PRODUCTION  
Figure 6. The simulation results show the influence of directional drilling equipment to the proposed integrated BHA.  
The simulation shows the influence  
of directional drilling equipment to the  
proposed integrated BHA.  
Simulation of well geometry/trajec-  
tory changes and hydraulic model per  
integrated BHA option and selection of  
cutting blades shape for 3 cutting stage  
mechanisms is shown in Figure 7.  
The results of the well trajectory  
change simulation during drilling and  
reaming are shown in Figure 8.  
Figure 7. Simulation of the well geometry change during drilling and reaming.  
PETROVIETNAM - JOURNAL VOL 6/2020  
42  
PETROVIETNAM  
Figure 8. Simulation of the well trajectory change during drilling and reaming.  
Figure 9. Cutting shape/blades of drill bit, Stage Hole Opener and Rhino Reamer.  
After engineering study in turn with the BHA pro-  
posed options (Figure 10), the selection of suitable in-  
tegrated BHA for the drilling and reaming and with  
the optimum cutter shapes of the reaming and drilling  
equipment to the all-purpose 13.625” casing running  
and cementing as well as the requirements for the sta-  
PETROVIETNAM - JOURNAL VOL 6/2020  
43  
PETROLEUM EXPLORATION & PRODUCTION  
The goal of borehole reaming is  
achieved by a single BHA instead of two as  
originally designed.  
Drill pipe  
Drill Collar  
Drill pipe  
Drill pipe  
Drill collar  
Drill collar  
Centraliser  
The borehole reaming equipment is  
completely controlled by hydraulics in-  
stead of both mechanically activated (ball-  
drop) and hydraulic operation.  
MWD sensor  
sub  
MWD sensor  
sub  
Centraliser  
Drill collar  
MWD  
The proposed BHA can be used for  
multiple opening/closing cycles.  
Rhino  
Reamer  
MWD  
It is important to note that the bare  
hole (pilot hole) distance under the cas-  
ing seat should be the shortest to ensure  
a good foundation for the casing seat. The  
proposed BHA minimises bare hole below  
the reaming section, thereby reducing the  
risk for casing seat.  
Ball drop  
reamer  
Centraliser  
Drill collar  
Centraliser  
Centraliser  
Bull nose  
Auto track  
Staged hole  
opener (SHO)  
The proposed integrated BHA with  
three cutting mechanisms for HPHT wells  
was carried out in well HT-xx at Hai Thach  
field by PV Drilling V Rig with very high  
economic efficiency. It has been proven to  
save more than USD 1 million for the Bien  
Dong 1 field development project.  
Drill-bit  
Drill bit  
(a)  
(b)  
(c)  
Figure 10. Pilot BHA (a); Under-reaming BHA (b); Proposed integrated BHA with 3 cutting mechanisms (c).  
bility of the BHA proposed, the hole cleaning efficiency, the compat-  
ibility of different cutting mechanisms of per equipment, the ability to  
control the well trajectory.  
Reference  
[1] Bien Dong POC, “05-02-HT-4P  
drilling program, 19/8/2015.  
Thus, in addition to serial advantages such as increasing the well-  
bore stability by reducing the back-reaming time, mitigating the dura-  
tion of the drilling fluids impacting the formation, lessening the risk of  
differential sticking mechanisms due to the difference between pore and  
hydrostatic pressures, the application of integrated BHA combined with  
the borehole reaming has saved the drilling time thereby saving rig cost  
and contributing to improving the economic efficiency for Capex/Drillex.  
[2] Baker Hughes, BHA design.  
[3] Smith Bits, “10.5/8-14.1/2 in staged  
hole opener specification.  
[4] Schlumberger, “14250/Rhino  
Reamer, tool dimension drawing.  
1
3. Conclusion  
[5] Bien Dong POC, “Internal technical  
report of 12.1/4” bit run; 12.1/4”x14.1/2”  
hole opener run; 14.1/2”x16.1/2” under  
reamer run.  
To select the appropriate design of drilling BHA combined with  
reamers, the following points need to be assessed: the stability of the  
proposed BHA for the formation to be drilled; hole cleaning efficiency  
and hydraulic model according to drilling parameters input for the  
highest ROP; the influence of drilling equipment on well trajectory.  
[6] PV Drilling, “IADC equipment list of  
PV Drilling V (TAD) rig.  
PETROVIETNAM - JOURNAL VOL 6/2020  
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