Numerical modelling techniques for studying longwall geotechnical problems under realistic geological structures

Journal of Mining and Earth Sciences Vol. 62, Issue 3 (2021) 87 - 96  
87  
Numerical modelling techniques for studying  
longwall geotechnical problems under realistic  
geological structures  
Dung Tien Le *, Tung Manh Bui  
Faculty of Mining, Hanoi University of Mining and Geology  
ARTICLE INFO  
ABSTRACT  
Article history:  
Longwall - associated geotechnical problems have been extensively  
studied by using numerical modelling methods. However, proper  
representation of its geological structures remains a challenging task.  
This paper presents a systematic understanding of numerical modelling  
techniques for studying longwall coal mining with geological structures.  
The modelling techniques derived from conventional and advanced  
continuum and discontinuum methods were reviewed in detail with  
emphasiz on their mechanic's formulation and applications. This study  
suggests that the successful selection of a proper modelling technique  
should be based on the physical principle of longwall problem, texture and  
shape of materials, and mechanics formulation of the numerical program  
used for modelling. The paper’s conclusions assist numerical modellers in  
quickly and properly selecting modellingtechnique for investigating a site  
- specific longwall problem.  
Received 12th Feb 2021  
Accepted 23rd April 2021  
Available online 30th June 2021  
Keywords:  
Discrete Fracture  
Grain - Based Model (GBM),  
Longwall,  
Network(DFN),  
Trigon logic.  
Copyright © 2021 Hanoi University of Mining and Geology. All rights reserved.  
stability, face/rib spalling, pillar yielding, roof  
fall/caving, and floor heave are the objects of  
1. Introduction  
Longwall is one of the most productive  
underground coal mining methods, and has been  
widely applied in many coal industries. The  
method’s application has been extended to  
various geo - mining conditions due to the  
significant improvement in face equipment (i.e.,  
shield support) and deeper insight into rock mass  
behaviour around the mined - out area. Longwall  
geotechnical problems such as entry/roadway  
many investigations. Depending on the research  
methods used, those studies shed different lights  
on the mechanisms driving the problems. For  
example, according to Galvin (2016), empirical  
methods (which are based on experiment, field  
data and observations) may produce an actual  
response of rock mass around the longwall face. A  
clear understanding of the underlying physical  
phenomenon anddatabase forthedevelopmentis  
a key for the method's success, as seen in Yu et al.  
(2015; 2017). Due to the high cost in setting  
experiment and the long time for implementation  
at longwall panel, empirical methods should be  
_____________________  
*Corresponding author  
DOI: 10.46326/JMES.2021.62(3).10  
88  
Dung Tien Le, Tung Manh Bui/Journal of Mining and Earth Sciences 62(3), 87 - 96  
carefully designed before their application.  
Analytical methods, on the other hand, may reveal  
fundamental physical principles of longwall  
behaviours, as can be seen in Wang and Wang  
(2019) and Le (2021). However, the methods  
require significant time and effort for solving  
equations when the problem involves many  
detailed structures that typically occur in coal  
measure rocks. On laboratory scale, physical  
modelling methods can obtain similar results to  
field experiment at a more reasonable cost, as  
seen in Sui et al. (2015) and Zhang et al. (2019).  
The methods still require significant time and  
effort for constructing models compared to the  
project time frame.  
Compared to the above methods, numerical  
modelling methods, as based on mathematical  
equations founded on analytically derived  
formulae/algorithms (Galvin, 2016), are  
particularly suitable for studying longwall  
problems. In particular, the methods can  
investigate detailed micro - mechanisms of large -  
scale longwall problems within a reasonable time.  
Compared to physical modelling and analytical  
methods, numerical methods are more efficient in  
incorporating many geological structures.  
Nevertheless, compared to empirical methods,  
proper modelling of geological structures is more  
challenging due to the complex geometrical  
distribution of structures in the field. While the  
derivation of rock material properties at  
laboratory scale is reliable through different  
testing techniques, the derivation at field scale for  
large - scale modelling such as longwall is limited  
due to available apparatus and inhomogeneity of  
geological structures. Although some numerical  
modelling techniques have been developed for  
the realistic representation of longwall geological  
structures, they can be very different in the  
mechanic’s formulation and may be misused if  
insufficiently understood.  
site - specific longwall problem.  
2. Continuum modelling techniques  
Finite Difference Methods (FDM) are widely  
used continuum techniques for studying longwall  
coal mining. By using the methods, a longwall  
domain is discretised into many sub - domains  
whose connectivity between them remains  
unchanged during the modelling (Kelly et al.,  
2002). The methods - with representative  
programs such as FLAC and FLAC3D - have  
interface elements or slide lines that allow the  
modelling of discontinuum domain such as  
longwall coal seam/rock strata to some extent  
(Itasca Consulting Group, 2019). For example, Bai  
et al. (2016a) used FLAC2D to study coal wall  
micro - responses caused by longwall retreat.  
Although different geometrical configurations of  
geological structures exist in the stratigraphic  
columnofthearea, itseemsthatthestructures are  
implicitly represented in the model (Figure 1).  
This representationtechniques canalso be seenin  
Li et al. (2018) and Zhang et al. (2019), in which  
FLAC3D was used to investigate rockburst and  
roof fracture caused by longwall top coal caving  
respectively. A longwall panel containing sub -  
horizontal parting planes was explicitly modelled  
by FLAC3D using interface elements in Behera et  
al. (2020). The modelling technique did not  
consider other typical structures such as joints  
within coal seam (Figure 2). To realistically  
represent both parting/bedding planes and joints  
within thick coal seam, Wang et al. (2020) used  
FLAC3D coupled with a Discrete Fracture  
Network (DFN) for the modelling (Figure 3). This  
modelling technique accordingly captured well  
failure mechanisms caused by longwall mining.  
However, due to the continuum nature of the  
program, the technique could not consider  
realistic caving development in LTCC, which is a  
key phenomenon to the success of this mining  
method. Further details on DFN are described in  
Section 3.2.  
This paper presents  
a
systematic  
understandingof numericalmodelling techniques  
for studying longwall geotechnical problems  
under realistic geological structures. Different  
techniques derived from continuum and  
discontinuum codes are carefully reviewed. The  
paper’s conclusions and suggestion assist  
numerical modellers in quickly and properly  
selecting modelling technique for investigating a  
3. Discontinuum modelling techniques  
Distinct Element Methods (DEM) are widely  
used discontinuum techniques for studying  
longwall mining. By using the methods, a longwall  
domain is divided into an assemblage of discrete  
Dung Tien Le, Tung Manh Bui/Journal of Mining and Earth Sciences 62(3), 87 - 96  
89  
Figure 1. FLAC2D model of longwall retreat (Bai et al., 2016a).  
Figure 2. FLAC3D model of longwall with parting planes (Behera et al., 2020).  
90  
Dung Tien Le, Tung Manh Bui/Journal of Mining and Earth Sciences 62(3), 87 - 96  
Figure 3. Longwall model with DFN - FDM (Wang et al., 2020).  
a) pre - existing fracture orientations; (b) pre - existing fracture lengths; (c) DFN realization; (d) FDM  
model; (e) FDM - DFN model; (f) fracture influenced zones; and (g) geometrical size of model.  
blocks formed by connected fractures (Le et al.,  
2017). The methods - with representative  
programs such as UDEC, 3DEC, PFC2D, PFC3D -  
are most suitable for moderately fractured rock  
mass as in longwall coal mining. The use of DEM  
in representing geological structures in longwall  
model can be classified into conventional,  
Discrete Fracture Network (DFN), and Grain -  
Based Model (GBM) technique as follows.  
of structures are defined by statistical geometrical  
parameters such as dip angle, trace length, gap  
length, spacing, and spatial location. This  
modelling technique has been widely used to  
study coal caving/spalling under typical  
structures such as horizontal bedding planes and  
vertical joints (Wang et al., 2016;Kong et al., 2019;  
Le and Bui, 2020). Note that in these studies, the  
structures are persistent throughout the strata. At  
a smaller longwall - scale problem (i.e., longwall  
entry), the conventional joint generator was also  
used to model non - persistent vertical joint sets,  
which can be considered as DFNs, as seen in  
Abousleiman et al. (2020) (Figure 4).  
3.1. Conventional technique  
A conventional joint generator built - in DEM  
based programs (e.g., UDEC) is used to create sets  
of geological structures in a longwall model. A set  
Dung Tien Le, Tung Manh Bui/Journal of Mining and Earth Sciences 62(3), 87 - 96  
91  
because the field measurement of fracture  
characteristics can only be implemented at  
limited space (e.g., outcrop, underground  
exposure, drill core), the reliability of the  
modelled DFN is highly dependent on the  
number, availability, and quality of field  
measurement. Application of DFN in mining and  
civil geomechanics along with challenges in  
building conceptual model, collecting field data,  
and simplifying, calibrating, and validating DFN  
are described in detail in Lorig et al. (2015).  
For stratified rock mass as in underground  
coal mine, DFN has been used mostly in the  
“Synthetic Rock Mass - SRM” technique (Pierce et  
al., 2007) for studying the effect of scale and  
anisotropy on coal mechanical properties  
(Deisman et al., 2010; Scholtès et al., 2011; Gao et  
al., 2014b; Wang et al., 2019a; Wang et al., 2019b;  
Karimi Sharif et al., 2019). In such studies, the  
dimension of the SRM is commonly about several  
meters, which is much less than a typical longwall  
dimension. The use of DFN in the 3D longwall  
problem remains, however, very limited. This is  
because when the problem scale increases, the  
detail level of the DFN model significantly  
increases that requires excessive solution time.  
The detail level may decrease in large - scale 2D  
longwall problems, as for longwall entry stability  
(Abousleiman et al., 2020; Zhu et al., 2020)  
(Figure 5). It should be noted that in the  
mentioned entry study, the DFN was created by  
using a built - in conventional joint generator,  
while in the roof study, a third - party DFN  
Figure 4. Longwall entry model with DFN  
(Abousleiman et al., 2020).  
3.2. DFN technique  
The basic concept, generation, advantage,  
and disadvantage of DFN technique can be found  
in many papers and textbooks. According to Jing  
(2003), Elmo and Stead (2010), Mas Ivars et al.  
(2011), and Hadjigeorgiou (2012), DFN was  
developed since the 1980s to study fluid flow and  
transport process within jointed rock masses  
through a network of connected fractures. A DFN  
is generated based on the geometryof the fracture  
systemandthepersistence ofindividualfractures.  
The fracture system geometry is established  
based on the stochastic distribution of  
characteristics such as density, orientation, size,  
aperture, and persistence. One major advantage  
of this technique is the realistic simulation of  
fracture distribution at the field. However,  
Figure 5. Longwall gob - size entry model with DFN - DEM (Zhu et al., 2020).  
92  
Dung Tien Le, Tung Manh Bui/Journal of Mining and Earth Sciences 62(3), 87 - 96  
generator named GEOFRAC (Ivanova et al., 2014)  
was used. Other DFN generators can also be listed,  
such as FracMan (Golder Associates, 2020) used  
in Wang et al. (2019b), or MoFrac  
Farahmand et al. (2018) and Wang and Cai  
(2019).  
Cundall, 1987; Trueman et al., 1996) or contact  
stiffness (Nicksiar, 2013). Since 2010, a few  
standard calibration processes were established  
for the derivation of a unique set of contact micro  
- properties for matching on - site rock mass  
response (Kazerani and Zhao, 2010; Kazerani,  
2013; Gao and Stead, 2014). Due to the standard  
process in calibration and advantage in modelling  
failure development, GBM has been widely used  
in UDEC for studying longwall stability such as  
roadway (Coggan et al., 2012; Gao et al., 2014c;  
Bai et al., 2016b), roof strata (Gao et al., 2014a; Li  
et al., 2016), surface subsidence (Zhang et al.,  
2017), coal face (Yao et al., 2017), and coal pillar  
(Wu et al., 2019) (Figures 6 - 7). The use of GBM,  
however, must take into consideration the  
disadvantages and uncertainties of the technique.  
For example, according to Gao and Stead (2014),  
micro - properties of contacts created by Voronoi  
logic seem to be overestimated after calibration  
and the solution time increases significantly.  
Mayer and Stead (2017) and Zhang and Wong  
(2018) emphasise that Voronoi logic reduces  
kinematic freedom of polygonal blocks that  
facilitates tensile failure. Meanwhile, Trigon logic  
increases the kinematic freedom of triangular  
blocks that facilitates shear failure. The two GBM  
logics may misrepresent realistic failure  
mechanisms if they do not sufficiently represent  
the texture and shape of minerals constituting  
rock mass.  
3.3. GBM technique  
GBM reflects the use of polygonal structures  
(e.g, grain mesh, Voronoi, and Trigon  
tessellations) to model grain - shaped material  
mostly in DEM based numerical programs  
(Damjanac et al., 2007; Potyondy, 2010; Lan et al.,  
2010; Gao and Stead, 2014). GBM was first used in  
UDEC by Lorig and Cundall (1987) to overcome  
the intrinsic limitation of UDEC that this program  
cannot explicitly model intact block failure. GBM  
generation is done by subdividing an intact block  
into smaller polygonal blocks through Voronoi  
logic or triangular blocks through Trigon logic in  
arbitrary sizes (Itasca Consulting Group, 2019).  
The contacts (or boundaries) between polygons  
are not representative of natural fractures but  
play potential paths for failuredevelopment in the  
rock mass. The micromechanical properties of  
contacts and polygons must be calibrated to  
match the modelled rock mass’s behavior against  
reality. The calibration process can be simple by,  
for example, adjusting contact strength (Lorig and  
Figure 6. Longwall roof stability model with Trigon logic (Gao et al., 2014a).  
Dung Tien Le, Tung Manh Bui/Journal of Mining and Earth Sciences 62(3), 87 - 96  
93  
Figure 7. Longwall surface subsidence model with Voronoi logic (Zhang et al., 2017).  
Note that due to the 3D nature of geological  
structure distribution, the 2D modelling must be  
implemented with care for retaining the  
representativeness of the problem’s structure. At  
the same time, GBM logics are suited for the  
representation of explicit failure and caving  
development along well - calibrated fictitious  
fractures. This study suggests that the successful  
selection of a proper modelling technique should  
be based on the physical principles of longwall  
problems, textures and shapes of materials  
4. Conclusions  
This paper presents  
a
systematic  
understandingof numericalmodelling techniques  
for studying longwall geotechnical problems  
under realistic geological structures. The  
modelling techniques derived from conventional  
and advanced continuum and discontinuum  
methods were reviewed in detail with emphasis  
on their mechanics formulation and applications.  
For FDM - based techniques, the current study  
confirms that they well represent the micro -  
mechanics of rock mass failure rather than  
explicit caving caused by unjointed or moderately  
bedded coal seam/roof strata in longwall. The  
continuum formulation of the programs, on the  
one hand, limits the complete and large  
detachment of elements in the domain. On the  
other hand, it may break down the calculation  
process when many discontinuities (e.g.,  
geological structures) are incorporated. For DEM  
- based techniques, the study finds a wide use  
from longwall entry stability to coal wall spalling,  
roof caving, and roof fracture. Conventional joint  
generator built in the programs is found to be  
limited to modelling deterministic fractures  
which are persistent. DFN logics are seen to be  
suited for explicit representation of stochastic  
fractures as in practice, but their use in longwall  
problems is currently limited and mainly in 2D.  
constituting  
problems,  
and  
mechanics  
formulation of the numerical program used for  
modelling.  
Author contributions  
Dung Tien Le reviewed and wrote the  
introduction and discussion; Tung Manh Bui  
collected documents and wrote the conclusions.  
Acknowledgements  
This research is funded by Hanoi University  
of Mining and Geology, Vietnam.  
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